Engineering Excellence

IM Gears uses CATIA and NX software as critical tools in its design and manufacturing concepts. We handle:

• Product Design
• Simulation and Analysis
• Prototyping
• Data Management

• Accelerated Development: Quickly transforms designs into physical prototypes, reducing lead time.
• Complex Geometry: Easily produces intricate shapes and designs that are challenging with traditional methods.
• Design Validation: Allows engineers to test form, fit, and function before full-scale production.
• Material Versatility: Utilizes diverse materials to mimic end-use product properties.

IM Gears’ dedicated design and prototype assembly cell ensures seamless integration of innovative designs with functional prototypes. Equipped with advanced CAD/CAM tools like CATIA and NX, and rapid prototyping capabilities, the cell supports swift iterations and validation. This enables the creation of assembly-ready prototypes tailored to customer specifications, streamlining the transition from concept to production.

IM Gears’ dedicated design and prototype assembly cell ensures seamless integration of innovative designs with functional prototypes. Equipped with advanced CAD/CAM tools like CATIA and NX, and rapid prototyping capabilities, the cell supports swift iterations and validation. This enables the creation of assembly-ready prototypes tailored to customer specifications, streamlining the transition from concept to production.

Our advanced warm forging units bridge the gap between hot and cold forging, delivering superior mechanical properties with enhanced precision. This process minimizes material waste, reduces energy consumption, and produces components with excellent surface finishes and dimensional accuracy. With state-of-the-art equipment and expertise, we specialize in creating high-strength gears and shafts for demanding applications across automotive, aerospace, and industrial sectors.

• Diameter 5mm to 250mm
• Length up to 1000mm

• 3-Axis
• 4-Axis, and
• 5-Axis Machining Centers

Turn-mill machines with live tooling combine turning and milling operations into a single setup, enhancing efficiency and precision. At IM Gears, these advanced machines handle complex geometries with reduced cycle times, enabling seamless production of components with high accuracy. With 4-axis capabilities and live tooling, we deliver exceptional results for intricate parts across automotive, aerospace, and industrial applications.

Gear grinding ensures the highest precision in gear profiles and surface finishes. At IM Gears, we utilize advanced Reishauer grinding machines to achieve exceptional accuracy, durability, and quiet operation. This process supports critical applications in automotive, aerospace, and industrial sectors, meeting the most demanding quality standards.

We utilize advanced DVS Prawema technology to deliver gears with tight tolerances, exceptional surface finishes, and shorter lead times. Ideal for complex geometries, skiving supports demanding applications across automotive, aerospace, and industrial sectors.

IM Gears employs cutting-edge Nidec machines for gear honing and shaping, delivering superior surface finishes and enhanced gear performance. This process ensures precise geometry, reduced noise, and improved durability, making it ideal for automotive and aerospace applications where reliability is critical.

In-House Equipment

ECM Vacuum Hardening
Sealed Quench Furnace with Carburizing
Magnetic Particle Inspection Units

Outsourced Processes

Anodizing
Cadmium Plating
Passivation

• Precision Assemblies for Gearboxes and Differentials
• Automated Vision Testing Systems
• Endurance and Functional Testing

• Gear Inspection: Klingenberg P40, Wenzel Gear Measurement Machines
• CMM: Zeiss and Renishaw Systems
• Metallurgical Lab: Hardness Testers, Microstructure Analysis

• IIoT-Enabled Machines for Real-Time Monitoring
• Digital Twin Technology
• Smart Manufacturing Analytics